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Old 11-08-10, 11:00 AM   #22
benpope
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I have been slowly making these for my windows as time permits. The first ones I covered were large, fixed, single pane windows. I used less substantial material for the frame -- 3/4 in -- and simply screwed them into the inside of the frame. Like you, I used the hardware store window film. I am pleased with how those have worked out and leave them in place year round. The only maintenance I have done is use packing tape where an over eager dog stuck a paw through the plastic.

I made another about a month ago to cover the bathroom window. This time I used an aluminum screen window frame, again a little too dinky since it tends to bow in the middle. The 1x2 is definitely the way to go since it will give the necessary rigidity. If you are worried about tears, you can opt for the stronger clear mylar.
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