Jeff, again awesome info. Seriously if you are ever in Oxford, look me up. I owe you a beer, and solar cooked organic homemade meal.
Just added this to this list of parts needed
BC49X11 Supco Capillary Cap Tube 049 ID x 11 ft Series for Refrigerators AC | eBay
Sadly I will have to come out of the oil separator to a 3 way valve THEN into the stainless steel coil. So its all brazing looks like, but the %45 silver should flow really nice.
I'll be posting a diagram soon.
UPDATE: Found this quote from a really good read, "Actually it's just a "strainer" with nothing more then a screen inside. And yes the basic idea is that the larger internal volume of the strainer as compared to the 3/16"od tubing feeding into it, will allow the velocity to decrease, thereby letting the heavier liquid drop away from the gas. Same principle of any phase separator, this one just happens to be rather small (and cheap).
Of course an even better phase separator has the refrigerant entering from the side, taking advantage of centrifugal force (not just gravity) to separate the liquid from the gas."
-http://www.xtremesystems.org/forums/showthread.php?144007-Morphing-Air-Conditioner-into-Autocascade-System