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-   -   Electric Garden Tractor (https://ecorenovator.org/forum/showthread.php?t=1569)

Ryland 01-22-14 08:59 AM

The Electrac has a weird SepEx motor tho and the Alltrax controller for those tractors does the reversing without a reversing contactor.

I regular SepEx motor controller doesn't work, not sure why.

Robaroni 01-22-14 09:18 AM

Quote:

Originally Posted by Ryland (Post 34978)
The Electrac has a weird SepEx motor tho and the Alltrax controller for those tractors does the reversing without a reversing contactor.

I regular SepEx motor controller doesn't work, not sure why.

Is the motor DC, BLDC (brushless DC), AC, etc.?

OK, with out getting too technical in order to reverse a motor with a reversing controller like the Alltrax you need a circuit called an 'H' bridge. The problem with 'H' bridges is that you have to drive the upper 'N' type MOSFETs with a boost circuit because they won't turn on otherwise. So you need a boost circuit and then there is dead time because you can't have both sides on at the same time or you get a condition called "shoot through" which is basically a short in the circuit. All this has to work with the inductive kick back of your specific motor so you wind up paying for an expensive controller.

What I'm planning on doing with my Elec-Trac side steps all of that, we'll see when the circuit is finished this spring. I'll post it here so if others want to build it they can.
In your case with a reversing tranny and a motor that only has to spin in one direction, the circuit should be a piece of cake.

Rob

dh1 01-22-14 01:48 PM

3 Attachment(s)
Most GE Elec-Trak drive motors are Separately excited, some are PM type.
This is the Alltrax controller that is recommended for the Elec-Trak with SepEx motors.

Electronic Controller - $418.00 : The Electric Tractor Store :: Elec-Trak Parts

With the manual and Wiring diagram.
I am currently doing a Alltrax conversion on an E15 tractor.

Robaroni 01-22-14 04:01 PM

Quote:

Originally Posted by dh1 (Post 35010)
Most GE Elec-Trak drive motors are Separately excited, some are PM type.
This is the Alltrax controller that is recommended for the Elec-Trak with SepEx motors.

Electronic Controller - $418.00 : The Electric Tractor Store :: Elec-Trak Parts

With the manual and Wiring diagram.
I am currently doing a Alltrax conversion on an E15 tractor.

Doug,
Doesn't matter.

Why throw out the 'baby with the bath water?' Let's say we use a microcontroller to 'dry' switch the motor direction using the relay from the ET, which should last indefinitely dry switching it. All we need to do then is PWM the field or armature with the same uC using a quadrature encoder as the throttle. The uC does all the work and programming it is what I do. The simplicity of the design goes way down.
I'm planning on building a couple of these for 50 to 75 bucks tops, if there's enough interest I may see about selling boards and programmed chips.

Rob

dh1 01-22-14 04:06 PM

The Alltarx reverses the Field polarity.

Robaroni 01-22-14 05:11 PM

Quote:

Originally Posted by dh1 (Post 35014)
The Alltarx reverses the Field polarity.

Right, and that requires an 'H' bridge circuit. See my explanation of 'H' bridges above and the complexity they add to the circuit.

The main thing we want to do is control the speed of the motor. The direction it turns is controlled by the transmission or the reversing relay, so why go through the complexity of the 'H' bridge, at several hundred dollars, to do what can easily be done with the original machine?

What we're doing is specializing and contouring the electronics to fit our application. Alltrax is making a unit to fit many applications, the problem is this multiplies the cost considerably.

Rob

dh1 01-22-14 05:21 PM

Well if you can come up with a controller package for the Elec-Traks, I think they would sell.
When I say "package" I mean controller and pot box.

The biggest problem with the Alltrax conversion is it doesn't come with a pot box that fits the GE tractors as I found out. Your left to figure that out for yourself and it adds to the cost.
Some people want hand control and others want foot control.

Robaroni 01-22-14 06:18 PM

Quote:

Originally Posted by dh1 (Post 35022)
Well if you can come up with a controller package for the Elec-Traks, I think they would sell.
When I say "package" I mean controller and pot box.

The biggest problem with the Alltrax conversion is it doesn't come with a pot box that fits the GE tractors as I found out. Your left to figure that out for yourself and it adds to the cost.
Some people want hand control and others want foot control.

I'm setting it up with something called an optical quadrature encoder which I can setup as a foot or hand operated control.

Hopefully I'll have a small prototype in a week or two depending on what goes on around here. I have a motor sitting outside my electronics lab from an E15 (I think?) that I'll experiment on.

I'll post my findings.

Rob

doogie48084 01-22-14 07:43 PM

Doug,
This is an amazing thread. I am impressed and very interested in seeing more. I am not much in the way of an electrician and have been following posts here, but yours has been one of the most impressive builds. Nice reconstruction on the tractor and nice paint job too. I love your efforts. I am Doug 2
:thumbup:

dh1 01-22-14 07:50 PM

Quote:

Originally Posted by doogie48084 (Post 35026)
Doug,
This is an amazing thread. I am impressed and very interested in seeing more. I am not much in the way of an electrician and have been following posts here, but yours has been one of the most impressive builds. Nice reconstruction on the tractor and nice paint job too. I love your efforts. I am Doug 2
:thumbup:

Thanks
You know the first one I did, I did it to see if I could.
The 2nd one I learned and tried to make it so it could do some work.

If anybody is thinking about doing there own conversion I say just do it.
If you don't try, you'll never know.

Robaroni 01-23-14 09:57 AM

Quote:

Originally Posted by doogie48084 (Post 35026)
Doug,
This is an amazing thread. I am impressed and very interested in seeing more. I am not much in the way of an electrician and have been following posts here, but yours has been one of the most impressive builds. Nice reconstruction on the tractor and nice paint job too. I love your efforts. I am Doug 2
:thumbup:

Yes, Doug great job!

dh1 01-27-14 05:07 PM

ET2 is doing it's job this yr plowing snow, just got in now from clearing the driveway, again.
This yr for sure we got a winter and there's lots more to come.

LAWN53 09-17-15 07:38 PM

I wanted to reach DH1 to see if i could get some close pictures of the attaching hardware at the pull bar on the pull behind mowers. since im new I have too little of a post count to PM him

dh1 09-17-15 07:46 PM

Quote:

Originally Posted by LAWN53 (Post 47001)
I wanted to reach DH1 to see if i could get some close pictures of the attaching hardware at the pull bar on the pull behind mowers. since im new I have too little of a post count to PM him

I don't have those mowers any more, sold them a while back.

Robaroni 09-20-15 08:34 AM

Lawn53,
I have finished the mechanical restoration of two GE Elec-Trak's, now I'll do the electronics. I'll post the results with photos shortly.
Rob

dh1 09-20-15 09:08 AM

Here's the latest Video I did this summer, plowing the garden.
Batteries were empty when it was done.

https://www.youtube.com/watch?v=P4UnODwBFEw

Robaroni 09-20-15 09:18 AM

Wow! That things a little beast!
Rob

dh1 01-03-17 02:30 PM

Update
I still have this tractor, still in use, batteries are 5yrs + old now and seem to be holding up fine. I try to always recharging after use so they will last as long as they can.
I only use it now and then so it does spend a lot of time sitting in the garage.
The tractor's paint job is showing it's age, fading, flaking off on spots and some rust coming through. Aside from that it performs about the same as when I first put it together.

nibs 06-13-18 11:34 PM

Still using my ugly old 'once upon a time craftsman' second set of 4 trojan T105s, we mostly charge the tractor with a 175 W 30V solar panel which we are going to try to mount as a sunshade. Use the tractor constantly, today used the forklift on front to haul bags of cement for pouring our bedroom floor. The steering failed so went to a joystick with electric actuator, that was interesting but we load the forklift pretty heavily so it failed. Now we use a hydraulic marine steering pump driving a cylinder which has served us now for 2 or 3 years bit heavy for my favorite wife but when the tractor is moving it is not too tough.


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